Quality is a passion in our company, which flow
from the very top level of hierarchy to the very bottom one and we
believe in giving the best!!! We check our quality at every level of
manufacturing of the Bulk bags. Special quality reports are prepared at
each of these levels to make sure that the product going to the next
level of production is as per our quality standards. In fact, a separate
file is prepared for each order wherein all the quality reports of the
particular order is kept intact so that it may be sent to our respective
client, in case needed, for a quality assurance.
Whenever we receive a fresh order, all the quality implications are
specially checked by our technical team to make sure that the final
product going to our client works as per his requirements.
We check at least 20 bobbins/cones in the plant
section from each lot coming our every 20 minutes (1 lot is 200
bobbins/cones) and the lot is simply rejected of it is not up to our
standard. The Grams per Denier (GPD) and Denier variation of each of
these are checked on the Tensile testing machine to make sure that the
complete lot is up to the mark.
Various measures are taken to keep the best
combination of the temperature at each level of the extrusion and the
stretch ratio at which the tapes are being elongated while being given
the heat treatment.
Before starting the manufacturing of a fresh order at the loom section,
we check the GSM, mesh and other technical requirements of the fabric
coming out of the loom and it is only after the quality department gives
an approval that the production begins. Even in the cutting section all
the weaving faults in the fabric is checked thoroughly before it is
being sent for the stitching. Once the bag is stitched and given a final
shape, we have trained and skilled “quality checkers” who check each and
every bag coming out of the production line and make sure that all the
unsuitable bags are rejected at this stage.
We at BulkPack Exports Ltd. have our standard quality norms which
are kept higher than what is required by the certifying authorities. Our
standard Bulk bag of 1000KG Safe Working Load and 5:1 Safety Factor
clears the test at 5,700 KG (on an average) with respect to the standard
of 5,000 KG World wide. Our 1000KG Safe Working Load Multi-trip bulk bag
is a very heavy duty durable product that clears the test on an average
of 6,500 KG as oppose to the industry standard of 6000KG. We also make
sure of the quality standards required specifically for a country (Drop
test required as per Australian Standard), which give an extra level for
confidence to our customers. We keep in mind the worst possible
situation and make the BEST!!!