• Circular Looms
At BulkPack Exports Ltd. we not only take care off the quality of
our products but also keep in mind the health and safety of our people.
Our circular woven looms are therefore with a minimum noise level
possible and ear plugs are provided to every loom operator so that we
get the maximum efficiency from them. The bobbins/cones are directly
taken out from the trolley placed in the creel/shuttle of the loom to
avoid any kind of manual handling of the cones.
We have 10 Six Shuttle circular woven looms, also
specially designed and developed by Lohia Starlinger for manufacturing
the heavy-GSM fabric for Bulk bags.This design ensures less friction of
tapes while the loom is running, thereby providing us maximum tape &
fabric strength in the final fabric. They have special photo-cell
sensors to detect and avoid any kind of weaving fault in the fabric,
which gives us perfect quality fabric for our FIBCs. We can produce a
maximum fabric width of 1.25 meters tube (2.50 meters lay flat) in 10*10
mesh (10 tapes horizontally and 10 tapes vertically in one square inch).
We also have a battery of 32 four shuttle looms, out of which 28 looms
are from GCL India Ltd. and the rest four looms are from Lohia
Starlinger. We can produce a maximum fabric width of 80cm tube (1.60
meters lay flat) and 65cm tube (1.30 meters lay flat) fabric
respectively in these looms. These looms facilitate us to produce the
small woven sacks and other accessories of the Bulk bags, while our 6
shuttle looms are engaged in the Bulk bags. In the near future, we also
plan to go for some 8 Shuttle looms to manufacture higher width fabric
(up to 2.20 meter fabric tube or 4.40 meter lay flat) for the Circular
woven bulk bags.
• Needle Looms
We have an in-house facility to make our own
webbing for all kinds of Bulk bags. The maximum width that we can
produce is up to 50mm, which is normally used in our cross corner loop
design to give the maximum possible coverage of the fabric to the loop.
The webbing when comes out of the needle loom is
winded in rolls to avoid any kind of damage or loss of strength due to
ill handling. Necessary precautions are taken to keep the webbing
absolutely clean since it gives a sense of cleanliness to the final Bulk